Custom battery box enclosure
Battery enclosures cover lithium batteries, lead-acid batteries, and battery packs. They are suitable for battery boxes, high-voltage boxes, low-voltage boxes, packs, and energy storage systems in commercial vehicles, heavy trucks, logistics vehicles, forklifts, stackers, energy storage systems, new energy vehicles, photovoltaic systems, recreational vehicles (RVs), outdoor power supplies, communication base stations, and other vehicles and equipment. We provide metal sheet metal forming, welding, and protective enclosures, and support customized waterproof and dustproof ratings.
Product Details
Advantages:
Strict welding standard: Firm, aesthetic weld seams; sheet metal & square tubes welded at perfect vertical angles, zero misalignment.
Full post-weld finishing: Complete weld slag removal, thorough grinding for smooth, flawless surfaces; all burrs, flash edges on holes and panels fully eliminated.
Sharp edge deburring & blunting: All sharp corners and sharp edges rounded off to avoid scratches and safety hazards.
Deformation control system: Stress relief annealing + flat straightening processes to minimize post-processing distortion, ensure flatness meets strict tolerance standards.
Dual fastening solution: Bolts & nuts fully tightened then spot-welded for ultra-reliable, long-lasting connection.
Complete pre-assembly inspection: Every finished cabinet undergoes trial fitting with brackets and covers, all bolts fit smoothly without assembly interference.
Uniform matte sand-texture powder coating with precise thread protection during spraying.
Consistent color coverage, free of pinholes, shrinkage cavities and paint sagging; coating thickness complies with official technical specifications.
Shot blasting pre-treatment before powder coating to boost coating adhesion, anti-rust and anti-corrosion performance.
Quality control system
Every production step is inspected from raw material forming, welding, surface finishing to pre-assembly testing, with all dimensional, appearance, electrical and corrosion indicators strictly aligned with international technical standards, delivering stable, durable and high-standard custom metal & busbar solutions.
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Customized processing
Waterproof battery enclosure and outdoor battery enclosure are available for harsh working conditions. We are a battery enclosure manufacturer, battery box supplier and battery enclosure factory supporting custom battery enclosure, custom battery housing and battery box wholesale. We also produce battery box sheet metal parts to meet your project requirements. Welcome to request battery box quotes for your sheet‑metal battery housing projects.Customized according to customer drawings or requirements.
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Battery box sheet metal shell application scenarios
Our custom sheet metal battery boxes and battery pack enclosures suit multiple industries: solar battery box for photovoltaic systems, RV battery box for recreational vehicles, energy storage battery enclosure for energy‑storage systems, electric vehicle battery housing for new energy & commercial vehicles, telecom battery enclosure for communication base stations and marine battery box for marine‑use equipment. They fit heavy‑duty trucks, logistics vehicles, forklifts and stackers as well.
PACK battery box sheet metal casing: Used for power batteries in road vehicles, express delivery vehicles, and short-distance transport vehicles.
Power battery box sheet metal casing: Used for power batteries in off-road vehicles (forklifts, stackers), agricultural machinery, and construction machinery (excavators, cranes).
Energy storage battery box sheet metal casing: Used for battery casings in solar energy, wind energy, battery swapping stations, and portable power banks.
High-voltage box sheet metal casing: Used for high-voltage conversion in commercial light trucks, heavy trucks, and vans.
Product Performance
Smooth and flat surface, no burrs or flash, uniform color difference, and a smooth and delicate texture.
Strict welding standard: Firm, aesthetic weld seams; sheet metal & square tubes welded at perfect vertical angles, zero misalignment.
Full post-weld finishing: Complete weld slag removal, thorough grinding for smooth, flawless surfaces; all burrs, flash edges on holes and panels fully eliminated.
Sharp edge deburring & blunting: All sharp corners and sharp edges rounded off to avoid scratches and safety hazards.
Deformation control system: Stress relief annealing + flat straightening processes to minimize post-processing distortion, ensure flatness meets strict tolerance standards.
Dual fastening solution: Bolts & nuts fully tightened then spot-welded for ultra-reliable, long-lasting connection.
Complete pre-assembly inspection: Every finished cabinet undergoes trial fitting with brackets and covers, all bolts fit smoothly without assembly interference.
Uniform matte sand-texture powder coating with precise thread protection during spraying.
Consistent color coverage, free of pinholes, shrinkage cavities and paint sagging; coating thickness complies with official technical specifications.
Shot blasting pre-treatment before powder coating to boost coating adhesion, anti-rust and anti-corrosion performance.
Every production step is inspected from raw material forming, welding, surface finishing to pre-assembly testing, with all dimensional, appearance, electrical and corrosion indicators strictly aligned with international technical standards, delivering stable, durable and high-standard custom metal battery box enclosure solutions.
Parameter
Customize your exclusive product based on your drawings and requirements.
| Material | Stainless steel,carbon steel,aluminum,copper,galvanized sheet,etc. |
Size or shape | According to customer drawings or requirements |
Drawing receiving format | Stp,step,igs,iges,x_t,sat,stl,sldxml,prt,ipt,dxf,dwg,PDF,jpg,jpeg,png,etc. |
Serve | Sheet metal processing / metal parts/ metal shell /metal cabinet /metal enclosure /metal products/ metal processing services,etc. |
Service Model | OEM or ODM |
Surface treatment | Zinc plating,nickel plating,powder coating,electrophoresis,etc. |
Processing flow | Laser cutting,CNC machining,bending,riveting,welding,polishing,assembly,etc. |
Package | Fumigated wooden pallets,wooden boxes,custom-made |
Machinable materials
Offers a variety of raw material options
Stainless steel 201 / 304 / 304L / 316 / 316L / 321 / 347 | Carbon steel Cold rolling / hot rolling / Q235 / Q355 / SPCC | Galvanized sheet SGCC |
Aluminum plate 1060-O state | copper sheet T2- H02 | Special materials Custom materials |
Processing capacity
Fully automated and efficient production and processing equipment greatly shortens delivery time.
Laser cutting process
Laser cutting is performed on stainless steel,carbon steel,aluminum,copper,plates of varying thicknesses,and round pipes of ifferentdiameters,with a cutting accuracy controlled within±0.05mm.Thick sheet metal and thin sheet metal are processed using ifferent lasers,enabling high-speed processing of thin sheet metal and improving the processing accuracy of thick sheet metal.Provide customers withprecise and efficien laser cutting processing services.
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Automated Bending process
We have afull range of bending dies and heve achieved automated bending.The bending thickness range is 0.5-20mm,the meximum lengthis 6meters,and the acuracy is ±0.1mm.By programming the automated units,we provide you with precise,flexible,and fast sheet metalbending processing services.Through a fully automated bending process,combined with a highprecieion bending machine,We tailorautomated processing solutions to your needs,shorten production cycles,ensure product consistency and high bending quality.
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Welding process
Equipped with multiple welding robot production lines,the highly efficient and automated welding process has greatly improved deliverycapabilities.It achieves standardized and high-precision operations,capable of welding various metals such as carbon steel alloy steel,stainless steel,copper,aluminum,and titanium,fully meeting the diverse welding needs of different industries.
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Surface treatment process
To enhance the corrosion resistance,wear resistance,hardness,conductivity,and decorative properties of metel sufaces,or to meet specificfunctional requirements such as het insulation,electrical insulation,and selfcleaning,we offerultrasonic cleaning,polishing,shot blasting,powder coating,Electrophoresis,anodizing,galvanizing surface treatment processes.
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Product Parameters
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High-Quality Construction: Made from cold-rolled steel, offering durability and rust resistance.
Rust and Wear Resistance: Electrostatic powder coating ensures long-lasting protection against corrosion.
Customizable Solutions: Supports full-size customization and non-standard development.
Integrated Processing: Offers welding, tapping, and self-clinching services for comprehensive manufacturing.
Reliable Customization: Supports OEM/ODM for various applications, ensuring tailored solutions.
Application
Commercial light truck high voltage conversion
Heavy-duty truck high-voltage conversion
Vehicle high voltage conversion
Faq
Q : Q1: What products do you supply?
A :
Q : A:We specialize in sheet‑metal fabricated metal battery box, battery enclosure, battery case and battery housing for battery packs and battery modules. We only produce protective sheet metal enclosures, not battery cells or inner battery components. Our product range covers aluminum battery enclosure, stainless steel battery box, battery box sheet metal parts and battery box with lid.
A :
Q : Q2: Can I get a custom battery enclosure from your factory?
A :
Q : A:Yes. As a battery enclosure factory & battery box manufacturer, we offer custom battery box, custom battery enclosure and custom battery housing service. We support OEM battery box production and battery box fabrication according to your drawings or specifications.
A :
Q : Q3: What materials are available for your sheet metal battery box?
A :
Q : A: Our sheet metal battery box mainly adopts aluminum and stainless steel. Both aluminum battery enclosure and stainless steel battery box can be selected to match your working environment.
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Q : Q4: What application scenarios are your battery pack enclosures suitable for?
A :
Q : A: Our battery pack enclosures are widely used for energy storage, photovoltaic / solar systems, recreational vehicles(RV), electric vehicles, commercial vehicles, heavy‑duty trucks, forklifts, stackers, communication base stations and marine equipment, including solar battery box, RV battery box, energy storage battery enclosure, telecom battery enclosure and marine battery box.
A :
Q : Q5: Do you provide waterproof & outdoor battery enclosure solutions?
A :
Q : A:Sure. Waterproof battery enclosure and outdoor battery enclosure are our regular options. We can customize different waterproof and dust‑proof ratings for your metal battery box.
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Q : Q6: Are you a battery box supplier supporting wholesale orders?
A :
Q : A:Yes, we work as a reliable battery box supplier. We accept battery box wholesale orders for bulk projects. You can send us your requirements to get battery box quotes.
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Q : Q7: Do you make complete battery packs including internal assemblies?
A :
Q : A: No. We only manufacture sheet‑metal protective housings such as battery container box, EV battery enclosure and lithium battery pack case. We do NOT produce battery cells or inner battery assemblies.
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